Gas Detection Systems & Workplace Monitoring for Manufacturing

Manufacturing environments often involve complex processes which can use or create hazardous gases and airborne contaminants that require continuous monitoring to prevent immediate risk or long-term health issues.

Trusted by thousands of organisations across the UK, including:

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Manufacturing Industry Risks

 
Toxic gas leaks

Toxic gas leaks, including CO, H₂S and VOCs

Combustible gas build-up

Combustible gas build-up

Oxygen depletion

Oxygen depletion in enclosed areas

Airborne contaminants

Exposure to airborne contaminants

Process-related emissions

Process-related emissions, such as chemical off-gassing

Why Gas Detection & CO₂ Monitoring is Critical

 
Gas detection icon

Gas Detection Systems

Gas detection systems are essential for identifying hazardous gases in manufacturing environments.

Ensure constant worker safety

Provide continuous monitoring and adherence to legal limits

Trigger alarms when thresholds are exceeded

Support safe operation of equipment and processes

Can be linked to building management systems

Workplace air monitoring icon

Workplace Air & Exposure Monitoring

Workplace monitoring ensures employees are not exposed to harmful levels of gases or particulates.

Chemical and vapour exposure

Airborne particulates and dust

Biological hazards

Inadequate data with sampling methods

Failure to comply with regulations such as COSHH

Continuous gas monitoring icon

Continuous Gas Monitoring

Continuous monitoring systems provide 24/7 protection and peace of mind.

Real-time, early leak detection

Automated alerts and alarms

Pre-entry checks for hazardous areas

Ongoing, uninterrupted safety assurance

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50+ Years of Experience

Supporting industry with trusted monitoring solutions since 1976.

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Industry Experience

Deep understanding of your challenges and environments.

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Tailored Solutions

Equipment and services designed to meet your specific needs.

Shawcity Solutions for Manufacturing

 
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Fixed Gas Detection Systems & Panels

  • Centralised panels for facility-wide monitoring
  • Integration with alarms and control systems
  • Suitable for high-risk production environments
  • Range of specialist manufacturer options
Fixed Gas Detection  ➜
 
Portable gas detection icon

Portable Gas Detection Units

  • Personal gas detection for workers
  • Multi-gas monitoring capability
  • Ideal for maintenance and inspections
Portable Gas Detectors  ➜
 
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Workplace Air Monitoring Equipment

  • Monitoring of airborne contaminants and gases
  • Supports exposure assessment and compliance
  • Instant alerts with real-time monitors
  • Gravimetric technology for accurate data and speciation
Air Quality & Dust Monitoring  ➜
 
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Gas Detector Service & Calibration

  • Routine servicing and calibration
  • Ensures accuracy and reliability
  • Minimises downtime and operational risk
Service & Calibration  ➜
 
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Equipment Hire

  • Flexible hire options for projects and temporary needs
  • Fully calibrated equipment ready for use
  • No ongoing cost of ownership
  • Hire fleets with next-day availability
Hires  ➜

Manufacturing Use Cases

Gas detection in production facilities

Monitoring chemical processes and emissions

Confined space gas monitoring during maintenance

Workplace exposure monitoring for compliance

Leak detection and safety management

Integration with existing systems

Manufacturing site monitoring

Compliance & Gas Detection Standards

Manufacturing sites must comply with UK safety regulations and standards, including:

COSHH (Control of Substances Hazardous to Health)

DSEAR (Dangerous Substances and Explosive Atmospheres Regulations)

Workplace Exposure Limits (WELs)

Industry-specific safety standards

 

Monitoring systems ensure:

Compliance with regulations

Compliance with
regulations

Accurate exposure assessment

Accurate exposure
assessment

Safer working environments

Safer working
environments

Special Offers

Current Sale and Product Spotlight

 
Current Sale

10% discount on all hire, service* and calibration

Save 10% on all purchase orders received for the above services before Wednesday 1st July.

Flexible hire options
Fully calibrated equipment
Manufacturer-approved servicing
View Hire Offer ➜
 

*The 10% discount only applies to services carried out in-house at Shawcity. Excludes Fixed system services.

Product Spotlight

OEM Gas Sensors

Explore OEM gas sensors for integration into detection systems, instruments and specialist monitoring applications.

Designed for OEM integration and R&D
Technical product support available
Minimum order quantity of 1!
View OEM Sensors  ➜
OEM gas sensors

FAQs

What are typical environmental monitoring risks in manufacturing?

Gases, VOCs, solvents, isocyanates, acid mists, wood dust, respirable crystalline silica (RCS), textile dust, grain and sugar dust, paper dust, petroleum-based products, microorganisms and pathogens.

What are WELs?

WELs are workplace exposure limits set by the Health & Safety executive (HSE) and are legally binding. Businesses and organisations must ensure that worker exposure to hazardous substances do not exceed these limits.

What is gas detection in manufacturing?

Gas detection in manufacturing involves monitoring for single or multiple hazardous gases to protect workers and ensure safe operations.

What is a gas detection panel?

A gas detection panel is a central control unit that receives data from sensors and triggers alarms when gas levels exceed safe limits.

How can you test for gas leaks in industrial environments?

Gas leaks can be tested using:

  • Portable gas detectors
  • Fixed gas detection systems
  • Specialist gas leak detection handheld monitors
  • Leak detection sprays (for specific applications)
What is workplace exposure monitoring?

Workplace exposure monitoring measures the level of hazardous substances workers are exposed to over time. These are workplace exposure limits (WELs) which are required by COSHH and regulated by the Health & Safety Executive (HSE). A comprehensive list of WELs can be found in the HSE’s EH40 document.

How do you monitor gas exposure in factories?

Gas exposure is monitored using:

  • Fixed gas detection systems
  • Portable detectors

Air sampling equipment.  

What are gas detection standards in the UK?

Gas detection must align with:

  • COSHH regulations
  • DSEAR requirements
  • Workplace Exposure Limits (WELs)
What is gas testing?

Gas testing involves measuring gas concentrations to ensure safe levels in a working environment.

 Gavin
Gavin Major
Sensor Account Controller
 
Enquiries

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